Clean Manufacturing Design

Optimation provides clean manufacturing expertise for complete solutions to customer problems involving clean environments.  Our experience ranges from class 1000 clean rooms to class 1 and draws from over the 25 years of experience in clean rooms and industrial ventilation of our professional engineers, as well as skilled trades. Our certified clean room consultant provides you with expert advice for nearly every application.

 

Eliminate the causes of clean room contamination

Your product needs to be manufactured in a clean environment, but dirt and dust are still breaking through. Optimation provides clean room analysis, identifying weaknesses and making recommendations for improvement, including:

  • Equipment modifications and moves
  • Hoods
  • Boundary curtains
  • Ventilation system upgrades
  • Air distribution systems
  • HEPA filters
  • HEPA filtered dryers
  • Particle measurement systems
  • Vacuum dryers
  • Atmospheric dryers

 

Do you need to build a new clean room?

Optimation can help you decide the best course of action to achieve a clean manufacturing process. Often, it's possible to make modifications to your existing production line and clean room; a more cost effective solution to building a new clean room.

 

Why Optimation?

After visiting your site and making recommendations, Optimation’s own skilled tradesmen can perform the suggested modifications to your clean room or facility. Our engineers and consultant work together with skilled trades to get the job done on time and budget.

Our skilled trades provide valuable clean room services, including:

  • Custom ductwork
  • Clean room Shelving and tabletops
  • Utilities – water, electrical, air
  • Machine installation
  • Machine modifications
  • Custom machine enclosures
  • HVAC

Our automation and integration engineers can install particle counters in clean rooms for customers to verify their actual operating conditions during various manufacturing operations.  Particle counters measure the actual quantity of particles in several micron sizes over a fixed time interval.  Optimation integrates these counters with the plant control system for indication, alarm and historical reporting.

Clean Manufacturing Examples

  • Film
  • Touch sensors
  • Medical device
  • Microelectronics
  • Food and Beverage
  • Chemical
  • Pharmaceutical