Automotive and Aerospace Industries

Optimation Experience

Optimation has provided services to automotive and aerospace clients over the years, including contract design, bar code systems and control system integration services.

  • Data Collection System Upgrade - Developed Visual Basic for the implementation of a unique traceable label used by client who manufactures upper control arms for a number of Chrysler products.  Data storage for every part manufactured included - date, time, acquired torques and pressures
  • Design of numerous windshield wiper assembly & testing systems
  • Design of numerous motor armature winding, machining, assembly & testing systems
  • Design of numerous power window assembly & testing systems
  • Design of numerous power door lock assembly & testing systems
  • Chevy truck modular door assembly system:
    • Automated power & free conveyor system
    • Automated walking beam system
    • Automated Dial Machines
    • Automated lean manufacturing Cells
    • Testing fixtures & Gages
  • Design of Chevy Truck Automated Drivers Side Air Bag assembly & testing lean manufacturing cell
  • Design of timing chain tensioner automated precision link conveyor assembly & testing system
  • Design of automated servo driven tie-rod assembly machines
  • Design of automated ball joint assembly & testing dial
  • Design of numerous automated automobile front-end assembly benches (Various Models)
  • Design of numerous windshield wiper assemblies & testing system Automated lean manufacturing cells
  • Design of numerous fuel rail assembly & testing systems
  • Design of numerous fuel injector assembly & testing systems; laser welding technology
  • Design of numerous throttle body assembly & testing systems
  • Design of numerous carbon canister assembly & testing systems
  • Design of numerous automated intake manifold machining systems
    • Automated power & free conveyor system
    • Automated Dial Machines
    • Automated lean manufacturing Cells
    • Testing fixtures & Gages
  • Design of numerous automated assembly & testing systems for various automotive switches
    • Automated lean manufacturing Cells
    • Testing fixtures & Gages
  • Software, Electrical and Instrumentation and Mechanical Design of a stand to test multiple radiator/heater cores and record performance based on differing process variables.

Example Clients:

  • MetalForge
  • ITT Automotive
  • Inland Fisher Guide
  • Borg Warner Automotive
  • American Axle & Manufacturing
  • Ford Vistion
  • TRW
  • Delphi