Design & Engineering Services

Optimation has a long history of providing comprehensive design and engineering solutions for many different industries.  Our clients often come to us with very specific needs, and we work closely with them to ensure that we deliver the best possible industrial project solutions.

Our team has a wealth of experience in many different industries, including chemical, food, glass, pharmaceutical, automotive, and more.  Our team is highly skilled in each area, and we are confident that we can work with you to ensure your industrial projects are successful.

As part of the Re:Build Manufacturing family of companies, we provide an integrated offering of American manufacturing, supply chain, and engineering design and development services to customers.  We manage and coordinate these services to optimize value for our clients.  Optimation’s team of highly-skilled engineers, designers, and project managers is dedicated to creating the best solutions for our clients. With decades of experience in Machine Design Engineering, Process Engineering and Design, Project Management, Automation and Controls Engineering, Systems Integration, and Fabrication and Assembly, along with Chemical Process Piping, Batch Chemical Processing Delivery and Recovery Systems, we have the necessary expertise to execute projects with precision and efficiency.  If you are looking for an experienced team of experts to help with any of your engineering needs, look no further than Optimation’s Chemical Engineering department.

Electrical Engineering Design ReviewProcess  and Chemical Engineering & Design

Optimation provides a full range of process and chemical engineering services, from concept design to turnkey solutions.  Our experienced team can develop innovative process designs, scale-up systems, troubleshoot existing processes, and optimize performance and skid design.

We also have a wealth of experience in piping, plant layout, and air systems design that allows us to create safe and efficient facilities for our customers.  By utilizing modern technologies such as computer-aided engineering (CAE) tools and simulation software packages, our engineers can create optimal system designs tailored specifically to your needs. We can be a  reliable partner to develop a custom-designed process or upgrade an existing system.

Controls Engineering ServicesProcess Development and Optimization

Optimation’s experts are committed to helping our clients increase the quality, efficiency and cost-effectiveness of their operations. We offer extensive services that include Process Development, Scale-up and Optimization, Managing Risk, Process Verification, and Process Monitor, as well as consulting services to use and interpret the data collected.  No matter the challenge or goal you want to achieve in your process improvement initiatives, Optimation can provide tailored solutions for your specific needs. Our expert team is highly skilled at utilizing cutting-edge technologies to design innovative solutions that help enhance operational processes while reducing time-to-market and increasing ROI.

At Optimation, we strive to provide our clients with comprehensive solutions tailored to their individual needs.

Mechanical Engineering & Design

At Optimation, our Mechanical Engineering & Design department provides comprehensive process design and mechanical design services to our clients. From concept designs and engineering studies for glass batch houses, to food conveyors and warehousing, we provide turnkey process design/build solutions that leverage a wide range of engineering tools. We also provide a holistic approach to your project from the initial planning stages through the final completion.  Our team is made up of experienced engineers who are well-versed in the latest industry technology and processes for both industrial and commercial applications.  Contact us today to learn more about how we can help you with your next mechanical engineering design project!

Machine Design & Build

Optimation’s team provides experienced engineering create custom machine designs tailored to meet specific customer requirements.  We offer expertise in high speed assembly, roll to roll, extrusion, converting and robotics.  Our core competencies include conceptual design/prototype development, design for manufacturability, design for reuse/machine repurposing, design for material and wear optimization, and product design.  From initial concept through fabrication and commissioning, Optimation works with its customers every step of the way.  We also offer prototyping services for testing and validating the performance of our designs before they go into production.  Let us help make your next project a success!

Web Handling

Optimation’s Web Handling department boasts world-class capabilities in the field of web handling technology. Our services are designed to meet the needs of existing roll-to-roll equipment and processes, as well as those for innovative new roll-to-roll systems.  Our state-of-the-art Media Conveyance Facility is an invaluable resource that can help you maximize your web handling efficiency while providing insights on how web properties can impact system robustness. Services we provide span three distinct areas: Web Handling consulting, training, and properties measurements. At Optimation, we understand that maximizing web handling capabilities is essential to your success. Contact us now if you have any questions or would like further information about our services.

Electrical & Instrumentation Engineering & Design

Optimation’s Electrical, Instrumentation Engineering & Design department is a leader in providing innovative and reliable sensors and automation equipment and engineering solutions for industrial control systems. The team works through the process of PFD, P&ID, loop drawing and schematics as well as panel layouts and design.  Our experienced staff of engineers specializes in the development of user requirement specifications, functional and detailed design specifications, investigations, project management, design documentation, test plans, startup and commissioning, debug, engineering release packages for bids and installations, as well as power and control panel layout and wiring.  Automation and controls engineering is a highly specialized field that combines electrical, computer, and mechanical engineering disciplines to design, implement, and maintain automated systems. Such systems include Programmable Logic Controllers (PLCs), Programmable Automation Controllers (PACs), Distributed Control Systems (DCSs), batch programming solutions, SCADA, and Human Machine Interfaces (HMIs) for industrial process control and instrumentation. The goal of automation & controls engineering & design is to maximize operational efficiency while minimizing costs.

The Optimation team is waiting to help you bring your automation projects to life.

System Integration

Optimation’s System Integration team offers a broad range of skills and expertise to help you succeed in your automated systems needs. Our experts have extensive experience with robot integration, database development, certified best practices and more. With our decades-long history of working with automation technologies, we are proud to be a founding member of the Control System Integrators Association (CSIA).   Our team has developed a large product knowledge base that is essential for successful system integration projects. We understand the complex components involved and how they interact within an integrated system.  If you’re looking for an experienced integrator to help with your automated system project, contact Optimation’s System Integration team today.

Industrial Control Panel Design & Fabrication

Optimation’s Industrial Control Panel Design & Fabrication department is the go-to source for those who need to ensure their facility meets specific industry standards, while providing a durable, safe and reliable product. Our team of experts have years of experience designing panels that meet UL 508A requirements and are ISO 9001 registered.   Our panel shop is UL 508A registered.  By partnering with Optimation, you can rest assured that your facility is set up with the best possible control panels. We commit to providing quality service throughout the entire process and strive to build lasting partnerships with our clients.

Fabrication & Project Management

Optimation is the go-to source for custom fabrication and project management consulting services. Our expert team offers a full range of services, from design to installation and debugging, all managed in-house by our dedicated crew of machinists, electricians, and controls engineers. From concept design to final delivery, Optimation provides full system testing and guarantee complete equipment functionality before the job is complete.  Our team can also offer on-site support during installation and debugging if desired, allowing customers to feel confident knowing their project is in safe hands. Contact us today to learn more about how we can help you with your next project!

Skilled Trade Services

Take your process installation, preventive maintenance and training to the next level with Optimation’s Skilled Trade Services department. Our expert team of certified HSE engineers and highly trained staff are committed to safety above all else. With OSHA 10 and 30 certification required for many supervisors, you can be sure that your project is in good hands. From initial installation to final testing and ongoing maintenance, our team will provide comprehensive services tailored to suit your specific needs. We pride ourselves on providing top-notch quality workmanship at a competitive price – ensuring that each job meets or exceeds industry standards.

Safety Services

At Optimation, we understand that safety is the foundation for success, which is why we have a certified safety professionals on staff who can provide comprehensive planning and services to keep your business running smoothly.

Our safety process starts with assessing what you need and identifying any issues or potential risks. We can also build customized solutions so you don’t have to worry about compliance or workplace hazards. This includes everything from designing new protocols and procedures, providing training for employees, installing proper equipment, and more.  Our own safety record speaks for itself and safety is a primary element in the Re:Build Manufacturing way.

Spare Parts and Maintenance Services

Optimation is a leader in custom parts fabrication and service, offering both Klug and Kingsbury Legacy Machine Parts and Service Support. Our experienced team of engineers provides complete turnkey solutions for all your maintenance and retrofit projects. We provide replacement components, engineering services, installation services, machine evaluations & repair.  Our spare parts are designed to exceed the highest industry standards for long-term performance and durability.  All our parts use top-quality materials that meet or exceed OEM specifications. They are engineered to fit legacy machines as exact replacements.  If you need reliable, professional parts fabrication and service for your Klug or Kingsbury legacy machines or systems, look no further.

If you are interested in learning more about our services, or if you have a specific project in mind, please contact us. We would be happy to discuss your needs and see how we can help. Thank you for considering Optimation!

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